A Complete Buyer’s Guide for Hi Vis Jackets

Hi-Vis Softshell Jackets

Best For: Cold or windy conditions where flexibility and warmth are needed, such as construction, road crews, or outdoor tech teams.

Complies With: Class D or D/N (check garment labelling)

Hi-Vis softshell jackets offer wind resistance, mild water repellency, and stretch performance making them excellent for workers needing both protection and mobility. They are generally lighter than rain jackets and are often used during autumn or winter when layering is key. If they include compliant reflective tape, they re suitable for day/night use.

Hi-Vis Puffer Jackets

Best For: Cold mornings, winter worksites, and early starts in low temperatures.

Complies With: Class D/N or Class D (based on taping)

Hi-Vis puffer jackets are insulated for warmth, often using padded or quilted designs. Modern hi-vis puffers now incorporate lightweight synthetic insulation for warmth without bulk. They are commonly used in colder regions or for workers starting before sunrise. Always check if the puffer includes compliant reflective tape to ensure it s safe for night use.

Hi-Vis Bomber Jackets

Best For: General on-site use, transport, warehousing, and outdoor operations requiring a shorter jacket cut.

Complies With: Class D/N or D depending on design

Hi-Vis bomber jackets are known for their waist-length fit, often with ribbed cuffs and hem for wind protection. They re a popular option for workers in environments where longer jackets could interfere with movement. Most hi-vis bomber jackets include reflective taping and waterproof lining, making them a stylish and compliant choice for year-round wear.

What are Specialised Types of Hi-Vis Jackets for Specific Work Conditions?

As with all Personal Protective Equipment (PPE), hi-vis jackets come in a variety of specialised designs tailored for specific hazards, industries, and environments. These jackets go beyond standard visibility they combine compliance with enhanced protection for weather, fire, and physical risks.

Here are the most common and essential types of function-specific high-visibility jackets on the market:

Insulated Hi-Vis Jackets

Best For: Cold mornings, winter worksites, and early starts in exposed environments

Insulated hi-vis jackets are designed to keep workers warm in freezing or low-temperature conditions. They often feature quilted linings, synthetic insulation, or thermal layers while still complying with visibility standards. By combining thermal comfort with safety compliance, these jackets ensure productivity without compromising warmth or visibility.

These are particularly useful for:

• Construction crews working outdoors in winter
• Traffic controllers or transport workers starting before sunrise
• Warehouse or logistics workers in cold storage areas

Waterproof Hi-Vis Jackets

Best For: Rainy days, outdoor worksites, and unpredictable weather

Waterproof hi-vis jackets are essential for workers who face wet, stormy, or damp conditions. Built with waterproof outers, sealed seams, and breathable membranes, they ensure you stay dry while staying seen. Look for models with Class D/N compliance and minimum water resistance ratings (e.g., 5,000mm ) to ensure proper protection.

These are commonly used in:

• Roadworks or rail maintenance during rain
• Emergency services and first responders
• Outdoor event crews and logistics teams

Flame-Resistant (FR) Hi-Vis Jackets

Best For: High-risk industries involving fire, arc flash, or heat exposure

FR hi-vis jackets are made from inherently flame-resistant materials or specially treated fabrics that can resist ignition and limit flame spread. They are essential in industries where fire, sparks, or extreme heat are a workplace risk. These jackets are engineered to meet both visibility and thermal safety standards, often carrying certifications like AS/NZS 4824:2006 (protective clothing for firefighters) or NFPA 2112/ISO standards where applicable.

Common use cases include:

• Oil and gas
• Mining and drilling
• Welding and metalworks
• Fire and rescue operations

Which Key Features Should You Look for in a High-Visibility Jacket?

When choosing a hi-vis jacket, it’s not just about bright colours and reflective strips it’s about ensuring the jacket is compliant, durable, weather-ready, and fit for the job.

The best high-visibility jacket is one that ticks all the boxes from compliance and comfort to protection and performance. By paying attention to these features, you’ll ensure your team stays safe, seen, and comfortable, no matter the job or conditions.

Whether you’re sourcing PPE for a team or selecting gear for yourself, here s what to look out for:

1. Certified to Australian Standards

The most important feature is compliance with AS/NZS safety standards, which ensure garments meet legal and workplace requirements. Always check the certification tag before purchasing. Here are the standards:

• AS/NZS 4602.1:2011 design and use of high-visibility safety garments
• AS/NZS 1906.4:2010 fluorescent and retroreflective material performance

Your jacket should be rated as:

• Class D for daytime use (fluorescent only)
• Class N for night use (reflective tape required)
• Class D/N for both day and night (fluorescent fabric reflective tape)

2. Reflective Tape and Placement

Strategic tape placement enhances visibility from multiple angles, especially in low-light settings. Look for:

• Hoop or biomotion configurations to highlight body movement
• Reflective strips across the torso, arms, and shoulders
• Piping or reflective edging for added detail and visual clarity

Proper placement ensures workers remain visible around vehicles, machinery, and in high-traffic zones.

3. Fluorescent Colours

Hi-vis jackets should feature fluorescent yellow, orange, or lime for daytime visibility. These colours are highly visible in natural light and are essential for meeting Class D requirements. Choose a colour that suits your industry and worksite environment.

4. Weather Resistance and Breathability

Your jacket should keep you dry and comfortable across all conditions. Look for:

• Waterproof fabrics with sealed seams (e.g., 5,000mm rated)
• Windproof outers to block harsh breezes
• Breathable membranes (with g/m²/24hrs rating) allow sweat and heat to escape
• Storm flaps, chin guards, and adjustable cuffs for added protection

For winter conditions, prioritise thermal insulation or quilted linings to maintain body warmth.

5. Durable Construction and Materials

Workwear needs to withstand tough environments. Durable hi-vis jackets should feature:

• Heavy-duty polyester, nylon, or ripstop fabrics
• Reinforced seams, bar tacks, and double stitching
• Fade-resistant materials to maintain high visibility over time
• Low-pill fleece linings in softshells for added longevity
• High-quality zippers built to endure daily use

6. Lining and Insulation Types

The lining affects comfort and climate control. Choose based on weather conditions:

• Fleece lining for warmth in cold climates
• Mesh lining for airflow in warmer regions
• Quilted or padded insulation for extreme cold and early morning shifts

7. Utility Features and Functionality

Hi-vis jackets should be practical and work-ready. Useful features include:

• Zipped chest, hip, and sleeve pockets for tools and valuables
• Pen partitions for quick access
• Adjustable cuffs and waistbands for a secure, tailored fit
• Detachable or stow-away hoods for weather flexibility
• Full or half-zip styles for ventilation and ease of wear
• Storm flaps and chin guards for added wind protection

8. Fit and Size Range

Proper fit ensures both comfort and compliance. Look for:

• Unisex sizing to suit a wider team
• Slim, standard, or relaxed fits for layering over workwear
• Extended sizes (up to 5XL or 7XL) to ensure inclusivity across your workforce

9. Specialised Protection Options

Depending on the industry, you may also need jackets with:

• Flame resistance ideal for welding, gas, or electrical sectors
• Antistatic properties required in mining or chemical handling
• Maternity hi-vis options for inclusive PPE compliance

How to Balance Safety and Style in Hi-Vis Jackets?

While safety is non-negotiable, that doesn t mean your team has to sacrifice a sharp, professional look on the job. Today s hi-vis jackets are designed with both form and function in mind, offering styles that move beyond the traditional baggy, oversized fit.

Modern workwear brands now offer tailored and ergonomic cuts that improve both appearance and comfort. Jackets with slimline silhouettes fit closer to the body without restricting movement a big plus for active worksites. This not only avoids the old-school boxy look but also improves overall wearability, especially when layering is required.

Colour-blocked panels and contrasting tones help elevate the look further, allowing teams to maintain a polished appearance while meeting visibility standards. Many jackets now use sleek reflective taping, such as segmented or heat-applied tape, which offers a minimalist finish while still complying with AS/NZS 4602.1:2011 for day/night use.

Incorporating style into your workwear not only boosts team morale but also enhances your company s image whether onsite, on the road, or in front of clients. With the right jacket, you can ensure your crew is seen, safe, and professional-looking at all times.

What are the Customisation Options and Methods for Hi-Vis Jackets?

Customising high-visibility jackets not only strengthens brand identity but also boosts team cohesion and professionalism on the job. Whether it s for recognition, safety, or marketing, the right customisation method ensures your team stands out in more ways than one.

When choosing a customisation method, consider:

• Fabric type (some methods work better on cotton vs polyester)
• Quantity and cost (embroidery is durable but more expensive)
• Weather exposure (printed designs may wear quickly in harsh conditions)

Embroidered Logos or Names

Embroidery offers a premium, long-lasting finish that holds up well against tough job site conditions. Adding a company logo or individual staff names helps create a strong sense of belonging and makes each team member easily identifiable. Embroidered logos are ideal for areas like the left chest, upper back, or sleeve, and are particularly effective on softshells, bombers, and fleece-lined jackets.

Printed Branding

Screen printing, vinyl heat transfers, or digital transfers are great options for bold, high-contrast designs, especially on the back or front of a jacket. This is ideal for branding visibility from a distance, such as on roadwork sites or warehouse floors. Printed customisation works well for larger logos, slogans, or contact info and is often more cost-effective for high-volume orders.

Department or Role Identification

For larger teams or multi-department operations, placing job titles, roles, or department names on the sleeves, chest, or pockets can improve efficiency and on-site communication. For example:

• Supervisor, Electrician, or First Aid labels
• Different colours or layouts for different departments
• Reflective or contrasting role labels for night visibility

This not only adds structure to team identification but can assist in site management and compliance.

Garment Printing helps you choose the right customisation technique to suit your workwear jacket style, industry, and branding goals ensuring your gear looks professional, complies with standards, and withstands real worksite conditions.

How to Choose the Right Hi-Vis Jacket for Your Industry?

Hi-vis jackets aren t one-size-fits-all. Each industry has unique risks, regulations, and environmental factors. The right jacket should match the worksite conditions, job roles, and compliance needs specific to your sector.

The best hi-vis jacket is the one designed to suit the demands of your industry, the conditions your workers face, and the standards you re required to meet. From heavy industry to field sales, choosing the right jacket ensures your team stays visible, protected, and professional.

Here s a complete industry-by-industry guide:

Construction & Roadwork

Primary Needs: Waterproofing, night visibility, durability

Construction sites and road zones are unpredictable and often exposed to the elements. Workers need jackets that are:

• Class D/N compliant
• Waterproof and windproof, with sealed seams
• Highly durable with reinforced stitching
• Designed with reflective biomotion tape for increased visibility

Logistics, Warehousing & Transport

Primary Needs: Lightweight comfort, breathability, flexibility

For workers constantly on the move or indoors, comfort and practicality are key:

• Softshell or lightweight fleece styles to avoid overheating
• Mesh linings or moisture-wicking fabrics
• Slim fits to reduce bulk during long shifts
• Custom branding for team identification in large-scale operations

Mining, Oil & Gas

Primary Needs: Flame resistance, thermal protection, rugged build

Hazardous and remote worksites require top-tier protection:

• Flame-resistant (FR) or antistatic-compliant jackets
• High insulation for cold or underground settings
• Class D/N compliance with robust reflective elements
• Taped seams, high collars, and durable zippers

Forestry, Parks & Agriculture

Primary Needs: High visibility in natural surroundings, weatherproofing

Outdoor workers in rural or remote areas benefit from:

• Bright colour blocking for visibility against foliage
• Rainproof softshell or shell jackets
• Layerable designs for varying weather
• Extra pockets for tools and equipment

Emergency Services (Fire, Rescue, Paramedics)

Primary Needs: Visibility, mobility, and protection

Speed and safety are critical for frontline workers:

• Day/night visibility with biomotion tape
• Softshell or fleece-lined jackets for warmth and mobility
• Custom identification labels (e.g., MEDIC, FIRE, RESCUE )
• FR-rated options for fire and rescue teams

Aviation & Airport Ground Staff

Primary Needs: Night visibility, lightweight layers, team ID

Hi-vis jackets are vital on airstrips and tarmacs:

• Class D/N certified jackets with bright colours and tape
• Reflective sleeves and chest zones for aircraft lighting
• Lightweight designs for layering over uniforms
• Zip-off sleeves or convertible styles for flexibility

Utilities (Gas, Water, Electricity, Telecoms)

Primary Needs: All-weather protection, compliance, visibility

Field technicians face varying weather and environments:

• Waterproof, wind-resistant jackets
• Flame-resistant options for electrical teams
• Reflective tape across the torso and arms
• Pockets for tools, devices, or ID

Corporate Field Teams & Site Inspectors

Primary Needs: Compliance professional appearance

For employees visiting worksites or clients, presentation matters:

• Tailored fits with subtle branding
• Lightweight bomber or softshell styles
• Neat embroidery on the chest or sleeve
• Jackets that balance safety and visual appeal

Waste Management & Sanitation

Primary Needs: High night visibility, durability, ease of movement

Sanitation crews often work near roads and in low visibility:

• 360° reflective coverage
• Durable waterproof fabrics
• Elasticated cuffs and waists for easy movement
• Reinforced stress points for high-use areas

Rail & Infrastructure

Primary Needs: Certified colours, extreme visibility, safety compliance

Railwork often has strict compliance rules (e.g., specific orange tones):

• AS/NZS 4602.1:2011-certified colours and tape
• High-visibility rail-compliant orange or lime
• Rainproof layers with thermal options
• ID holders, multiple pockets, and full-zip designs

Manufacturing & Factory Work

Primary Needs: Lightweight comfort, clear role identification

Inside facilities or production lines:

• Lightweight hi-vis vests or jackets over uniforms
• Slimline styles to avoid snagging
• Sleeve or pocket role identifiers (e.g., Supervisor, Quality Control )
• Breathable fabrics for climate-controlled interiors

Education & Student Workwear (Vocational Programs)

Primary Needs: Lightweight, budget-friendly compliance

Used for training in:

• TAFE, trade apprenticeships, or school excursions
• Must be AS/NZS compliant
• Easy to custom-brand for institutions
• Affordable options with durability for students

How to Choose the Right Hi-Vis Jackets for Your Use Case?

What separates a standard hi-vis jacket from one that truly suits your worksite needs? It comes down to more than just compliance. The best jacket is one that s fit-for-purpose, and designed around your environment, industry risks, and team requirements.

The best hi-vis jacket is one that s designed for your environment, built to last, and fully compliant with safety standards. Take the time to assess your use case, choose a trusted supplier, and invest in gear that will support your team day in and day out. Let us know if you’d like tailored recommendations for your industry we re here to help.

Investing in high-quality, long-lasting workwear will save your business time, money, and safety issues in the long run. If you’d like help staying within budget while still prioritising quality, feel free to reach out. We can provide a customised quote with options that suit your needs no obligations.

Here are some key factors to guide your decision:

1. Match the Jacket to Your Environment

Your worksite s climate and conditions should directly influence your choice of jacket:

• Working outdoors in cold or wet weather? Go for insulated or waterproof hi-vis jackets with sealed seams and thermal linings.
• Facing high-heat or fire-prone conditions? Opt for flame-resistant (FR) hi-vis jackets, which are critical in industries like oil & gas, welding, or emergency response.
• Need breathability for warmer climates or indoor roles? Choose lightweight, soft-shell, or mesh-lined jackets that offer airflow while maintaining compliance.

Every environment presents different risks choose a jacket that performs in the conditions your team actually faces.

2. Prioritise Trusted Brands & Safety Compliance

Not all jackets are created equal. Always choose garments from reputable brands that are known for meeting or exceeding Australian safety standards such as:

• AS/NZS 4602.1:2011 for garment design
• AS/NZS 1906.4:2010 for reflective and fluorescent materials

Look for certification labels and read product descriptions carefully. It also helps to check customer reviews, and supplier ratings, or work with vetted distributors to ensure you’re buying gear that’s both compliant and reliable.

3. Balance Budget With Long-Term Value

We understand that budget matters. But while it might be tempting to choose the cheapest jacket available, lower upfront costs can lead to more replacements and safety risks over time. Here s why quality matters:

• Durable fabrics resist wear and tear
• Reinforced seams and zippers stand up to daily use
• Faded colours or tape peeling? That s non-compliance waiting to happen

How to Maintain a Hi-Vis Work Jacket?

Choosing the right hi-vis jacket is only step one. To get the most value and safety from your investment, you need to know how to care for it properly and when to recognise the signs that it s time for a replacement.

Here s what you need to know:

Hi-vis jackets require more careful handling than regular workwear. Poor washing habits can quickly ruin the reflective strips and fluorescent fabric that keep your team safe. Follow these general care tips:

• Always read and follow the manufacturer s care instructions. Washing methods can vary by brand and material.
• Avoid hot machine washes. A gentle cycle or hand washing with mild detergent is preferred. Hot water, friction, or harsh spin cycles can cause reflective tape to peel or crack.
• Air dry your jacket. Skip the tumble dryer high heat can damage both fabric and tape. Hanging your jacket in a shaded, well-ventilated area is best.
• Never use bleach or solvent-based cleaners. These chemicals can permanently degrade the reflective elements and fluorescent dyes, reducing the jacket s effectiveness and compliance.

Regular cleaning helps preserve the jacket s visibility while maintaining hygiene especially important in industrial or outdoor environments.

When to Replace a Hi-Vis Jacket?

Even the best-maintained jackets will lose effectiveness over time. That s why routine visual inspections are just as important as initial quality checks. Look for these telltale signs:

• Faded fluorescent colour the fabric no longer “pops” in daylight
• Cracked or peeling reflective tape especially after multiple washes
• Torn fabric or frayed seams affecting durability and protective coverage
• Reduced visibility in dark or low-light environments
• The jacket no longer compliant with AS/NZS 4602.1:2011 due to wear

If any of these signs appear, it s time to retire and replace the jacket. Continuing to use compromised hi-vis gear can put your workers at risk and fail safety audits or inspections.

A well-maintained jacket keeps your team visible, safe, and protected but only if it’s fit for the task. Make it standard practice to:

• Train staff on proper jacket care
• Set scheduled checks for wear and tear
• Establish a replacement policy to ensure ongoing compliance

Are high-visibility jackets a legal requirement in Australia?

Yes. In many industries including construction, roadwork, logistics, mining, and emergency services hi-vis jackets are a legal requirement to meet AS/NZS 4602.1:2011 and AS/NZS 1906.4:2010 standards. Employers are responsible for ensuring workers wear compliant PPE in conditions where visibility is critical.

When should a hi-vis jacket be worn?

Hi-vis jackets must be worn in any situation where visibility is compromised, such as:

• Work near traffic or moving machinery
• Early mornings, evenings, or night shifts
• Poor weather (rain, fog, or low light)
• Construction or warehouse environments with low ambient lighting

Proper visibility helps prevent collisions and serious workplace accidents.

What s the difference between Class D, Class N, and Class D/N jackets?

These classifications refer to visibility requirements under AS/NZS 4602.1:2011:

• Class D: For day use only (fluorescent colours, no tape)
• Class N: For night use only (reflective tape required)
• Class D/N: For both day and night (fluorescent colours reflective tape)

Choosing the right class ensures you meet legal requirements for the time and type of work.

How long does a high-visibility jacket last?

The lifespan varies based on use, maintenance, and environmental exposure. On average:

• Heavy-duty use: 6 12 months
• Moderate use: 12 24 months

Replace your jacket if:

• The colour fades or looks dull
• Reflective tape peels, cracks, or no longer reflects light
• Fabric becomes damaged or torn
• The jacket is no longer compliant with safety standards

Can hi-vis jackets be customised with logos or names?

Absolutely. Hi-vis jackets can be customised using:

• Embroidery (best for names and logos)
• Screen printing or heat transfers (ideal for larger logos or back branding)

Ensure that customisation doesn’t cover or interfere with reflective elements, as this may impact compliance.

Can you wash a hi-vis jacket in a washing machine?

It depends on the jacket, but in most cases:

• Use a gentle cycle or hand wash
• Avoid hot water, bleach, and harsh detergents
• Do not tumble dry air drying is safest
• Always check the manufacturer s instructions to avoid damaging reflective strips or fluorescent fabric.

What size range do hi-vis jackets come in?

Most suppliers offer inclusive sizing from XXS up to 5XL or even 7XL. Choose jackets that suit your team s full-size range to ensure consistency and professional presentation across your workforce.

What are the best hi-vis jackets for cold or wet weather?

For winter or rainy work conditions, consider jackets with:

• Waterproof outer layers and sealed seams
• Thermal or fleece linings for warmth
• Adjustable cuffs, storm flaps, and high collars
• Look for options that are Class D/N certified to maintain visibility in all lighting conditions.

How do I know if my hi-vis jacket is still compliant?

A jacket is no longer compliant if:

• The fluorescent fabric has faded
• Reflective tape is damaged, missing, or doesn t reflect light
• The jacket no longer meets Class D/N guidelines for your working environment
• Perform regular inspections and replace gear when visibility is compromised.

Do you offer bulk orders or quotes for teams?

Yes many suppliers, including us, offer bulk order discounts and personalised quotes for businesses outfitting entire teams. Get in touch for a no-obligation quote tailored to your size, branding, and safety needs.