When you’re investing in custom embroidered uniforms or branded winter layers, choosing the right fabric is key. You want something that feels soft, lasts the distance, and looks sharp after every wash. That’s where microfleece comes in, a lightweight, high-performance fabric that’s made for warmth, comfort, and long-lasting embroidery results.
Garment Printing works with a wide range of fabrics, but microfleece is one of our go-to options for embroidered jackets, vests and pullovers. In this guide, we’ll cover everything you need to know, from what microfleece is made of to why it’s one of the best fabrics for custom embroidery in Australia.
What Is Microfleece?
Microfleece is a synthetic fabric made from ultra-fine polyester fibres. Each strand is thinner than human hair, tightly knitted to create a soft, smooth surface that traps heat while remaining breathable.
Despite the name, microfleece isn’t made from sheep’s wool, it’s completely synthetic. That means it’s lighter, warmer, and less itchy than traditional woollen fabrics, making it perfect for layering and everyday wear.
In simple terms:
- Fleece: warm synthetic fabric.
- Microfleece: the thinnest, lightest version (less than 200gsm).
It’s commonly used for jackets, pullovers, vests and linings, especially in workwear and sportswear.
Key Characteristics of Microfleece
Microfleece combines comfort, performance and practicality, here’s what sets it apart.
1. Soft and Comfortable
The brushed finish makes microfleece silky to touch and gentle on the skin, perfect for uniforms, team jackets and branded outerwear.
2. Lightweight Warmth
It traps body heat efficiently without adding bulk. You’ll stay warm without feeling heavy or restricted, ideal for Australian winters and cool mornings.
3. Stretch and Flexibility
Microfleece fabric naturally stretches, allowing a full range of motion. That’s why it’s a favourite for active industries and sports teams.
4. Breathable and Quick-Drying
Its open-knit structure lets air flow while wicking moisture away. Sweat evaporates quickly, helping prevent odour and keeping you comfortable all day.
5. Durable and Easy to Care For
It doesn’t shrink, fade or pill like some natural fabrics. Plus, it dries fast, great for busy teams or outdoor crews who wash gear often.
6. Anti-Pilling Finish
High-quality microfleece resists lint balls or fuzz, keeping your garment smooth even after repeated wear.
How Microfleece Is Made
Microfleece was first developed in the 1980s as a lighter, more functional alternative to wool. The process starts with polyester, derived from petroleum or recycled plastics.
- The polyester is melted and forced through fine nozzles (called a spinneret) to create long, thin filaments.
- These fibres are spun into yarn, then knitted into fabric.
- The fabric is brushed on both sides to raise tiny fibres, giving microfleece its signature softness and insulating air pockets.
Many manufacturers now use recycled PET bottles to create eco-friendly microfleece, offering warmth and comfort without the environmental footprint of traditional synthetics.
Microfleece vs Cotton: What’s the Difference?
Feature | Microfleece | Cotton |
Source | Synthetic (polyester) | Natural (plant fibre) |
Weight | Lightweight | Heavier when wet |
Drying Speed | Dries quickly | Absorbs moisture, slow to dry |
Warmth | Excellent insulation | Moderate |
Breathability | High | Very high |
Durability | Strong, stretchable | Can shrink or fade |
Ideal Use | Cool-weather workwear, sportswear | Everyday casual wear |
For embroidery, microfleece provides a stable base that holds thread beautifully without puckering, making it superior to lightweight cotton when durability and structure matter.
Is Microfleece Suitable for Embroidery?
Absolutely. In fact, microfleece is one of the best fabrics for embroidery, provided it’s handled correctly.
Because the material is dense yet flexible, embroidery threads can sit neatly on top without tearing or distorting the fabric. The slight nap (texture) also helps conceal stitches, giving the embroidery a soft, premium finish.
Here are some expert tips from our embroidery specialists at Garment Printing:
- Choose stable microfleece: High-quality fabrics spring back to shape after stretching.
- Use proper backing: A light stabiliser helps prevent the design from pulling or sinking.
- Go bold with colour: Bright thread contrasts look incredible against darker fleece tones.
- Opt for simple, solid designs: Fine details can disappear slightly into the fabric’s surface.
With the right technique, embroidered microfleece garments look professional, polished, and built to last.
Types of Microfleece Apparel
Microfleece comes in many garment styles, from classic zip-ups to lightweight layering pieces. Here are some of the most popular options for branded embroidery.
1. Microfleece Jackets
Warm yet breathable, these are perfect for outdoor work crews, event teams or anyone needing light insulation. They layer well over polos or shirts without restricting movement.
2. Microfleece Vests
Ideal for transitional seasons, vests keep the core warm while allowing freedom in the arms, great for sales teams, retail staff, or on-site supervisors.
3. Half-Zip or Quarter-Zip Pullovers
A favourite for sporty and corporate casual looks. They combine comfort with a clean, professional finish that suits embroidered logos perfectly.
4. Full-Zip Fleeces
The go-to winter workwear option. Easy to wear, easy to brand, and universally flattering for men and women alike.
5. Eco Microfleece Options
Made from recycled materials, these are perfect for brands prioritising sustainability without sacrificing comfort or quality.sum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
Microfleeces Available at Garment Printing
We have the following microfleeces available for embroidery:
JB’s Wear Shepherd Jacket
Specifications:
- Fabric: 450 GSM bonded microfleece shell
- Lining: Contrast shepherd fleece for added warmth and structure
- Fit: Classic fit for comfortable everyday wear
- Design: Front panel with two welt pockets for practicality and style
Why It’s a Great Choice:
The JB’s Wear Shepherd Jacket is a heavyweight microfleece outer layer designed for both comfort and durability. The bonded 450 GSM fabric provides superior warmth without excessive bulk, making it ideal for cooler months, outdoor worksites, or branded winter uniforms.
The contrast shepherd fleece lining adds visual depth and a premium finish perfect for teams who need to stay warm while representing their brand professionally. With its classic cut, it suits a wide range of body types and layers easily over polos or shirts.
Embroidery & Branding Tips:
- The dense microfleece shell offers excellent support for embroidery, keeping logos clean and defined.
- Ideal logo placements include left chest, upper arm, or upper back.
- Use contrasting thread colours to ensure your branding stands out against darker fleece tones.
This jacket is a standout choice for trade, construction, transport, and outdoor corporate teams who want a rugged yet refined branded garment.
Biz Care Women’s Plan MicroFleece Vest
Specifications:
- Fabric: 285 GSM, 100% polyester low-pill microfleece
- Design: Full front zipper, shaped feminine cut with panel details at sides
- Features: Concealed front pockets with invisible zippers for a sleek look
Why It’s a Great Choice:
Designed specifically for women, the Biz Care Plan MicroFleece Vest delivers lightweight warmth with a flattering silhouette. The mid-weight 285 GSM fabric keeps you warm without overheating, making it perfect for indoor environments or layering under jackets during winter.
The low-pill finish ensures the vest maintains a smooth, professional appearance — ideal for embroidered branding and long-term use. It’s a popular choice for corporate uniforms, hospitality teams, community organisations, and office wear that values both comfort and polish.
Embroidery & Branding Tips:
- The left-chest area provides a clean, flat surface for embroidered logos.
- The low-pill fleece helps threads sit neatly, ensuring detail and readability.
- Subtle branding with tonal or metallic thread colours can add a premium finish for corporate settings.
This vest combines warmth, style, and versatility an excellent option for brands wanting professional women’s outerwear that looks smart and feels comfortable all day.
Why Businesses Love Microfleece for Branded Apparel
For Australian businesses, microfleece ticks every box:
- Comfort all year round: Breathable warmth in winter, light enough for cooler summer mornings.
- Professional look: A clean, structured surface ideal for embroidery and corporate branding.
- Low maintenance: Wash, wear, repeat, no ironing required.
- Team consistency: Available in unisex cuts and a wide colour range.
It’s the smart choice for companies that want uniforms that perform as well as they look.
Embroidered Microfleece: Garment Printing’s Specialty
At Garment Printing, we specialise in high-quality embroidery on all types of fleece and performance fabrics. Using precision equipment and premium threads, we ensure your logo remains vibrant and perfectly positioned wash after wash.
We supply and brand a wide range of microfleece apparel including:
- Custom embroidered jackets and vests
- 1/2-zip and full-zip pullovers
- Lightweight workwear layers and corporate fleeces
- Eco-friendly fleece options made from recycled polyester
Our embroidery experts can help you choose the right placement, colour and size for your logo to ensure a flawless, professional finish.
Microfleece isn’t just soft and warm, it’s a durable, high-performing fabric that makes your embroidered branding shine. Whether you’re ordering corporate uniforms, outdoor gear or promotional winterwear, microfleece offers the perfect balance of comfort, performance, and polish.
Ready to Create Custom Embroidered Microfleece Apparel? Get your logos on apparel with Garment Printing, Australia’s trusted name in custom embroidery and apparel branding.
We offer premium microfleece jackets, vests, and pullovers in a wide range of styles and colours, perfect for uniforms, gifts or events. See our custom embroidery range today at Garment Printing and get a quote for your next microfleece project.
