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custom hi vis clothing printing guide
Workwear

Customising Hi-Vis Clothing – Types and Industry Use Cases

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Design accuracy is crucial for customising high-visibility clothing, ensuring that safety standards and branding requirements are met. Made from reflective and durable materials like polyester blends, high-visibility clothing enhances visibility and safety in hazardous environments. Available in bright fluorescent colours such as orange and yellow, these garments are tailored for both day and night use.

Selecting the right hi-vis clothing involves evaluating workplace hazards, comfort, and compliance with Australian safety standards like AS/NZS 4602.1:2011. Hi-vis vests, ranging from Class D for day use to Class D/N for all-day use, cater to various industries, including construction, logistics, and event management.

Be Seen, Be Safe

Hi Vis
Safety Wear

Custom Printed Hi Vis Apparel…

Custom printing methods such as heat transfer, screen printing, and embroidery allow businesses to customise hi-vis workwear with logos and designs, strengthening their brand presence. Proper care, including washing and storage, ensures the longevity and performance of these garments. By choosing the right supplier, businesses can access high-quality custom hi-vis clothing tailored to their needs, combining safety, functionality, and style.

What is Hi-Vis Safety Clothing?

Hi-Vis clothing, short for high-visibility clothing, is specialised workwear designed to make the wearer easily noticeable in low-light or high-risk environments. These garments typically feature bright fluorescent colours, such as orange, yellow, or green, and reflective materials that catch and reflect light from sources like vehicle headlights.

The primary purpose of high-visibility workwear is to enhance safety by improving visibility and reducing the risk of accidents in hazardous workplaces such as construction sites, roadworks, and warehouses. It plays a vital role in ensuring that workers can be seen by others, particularly in environments with heavy machinery or traffic.

Our Best Selling Products

Mens Hi Vis (D+N) Long Sleeve 190G Shirt

Printed from $49.43 AUD*

Mens Hi Vis Long Sleeves (D+N) Trad Polo

Printed from $35.31 AUD*

Mens Lightweight Half Placket

Printed from $34.49 AUD*

Materials Used in Hi-Vis Clothing

Durable hi-vis workwear is crafted from specialised materials that ensure durability, comfort, and enhanced visibility in various working conditions. The key materials used include:

1. Fluorescent Fabrics

These fabrics, often made from polyester or polyester blends, provide bright colours like orange, yellow, and green. The fluorescent pigments absorb and reflect UV light, making the wearer highly visible even during daylight hours.

2. Reflective Tapes

Reflective tapes are critical components of high-visibility clothing. They are designed to reflect light from headlights or other sources. Made from materials like glass beads or micro prismatic plastics, these tapes ensure visibility in low-light or nighttime conditions.

3. Breathable and Lightweight Fabrics

Lightweight and breathable fabrics like mesh-backed polyester are used for hot and humid climates. These materials are used in cool workwear that helps reduce heat buildup, ensuring worker comfort during long shifts.

4. Water-Resistant Materials

In outdoor or rainy environments, water-resistant hi-vis clothing made from treated polyester or polyurethane-coated fabrics provides protection against wet conditions while maintaining visibility.

5. UV-Protective Fabrics

Given Australia’s harsh sunlight, many hi-vis clothing materials have UV-protective properties to shield workers from harmful rays while maintaining visibility.

Colours in Hi-Vis Clothing

The colours used in hi-vis clothing are carefully chosen to maximise visibility in different environments and lighting conditions. These vibrant and eye-catching hues are critical in ensuring safety by making wearers stand out against their surroundings.

1. Common Colours

The most widely used colours in hi-vis clothing are:

  • Fluorescent Yellow: Highly visible in natural daylight and low-light conditions.
  • Fluorescent Orange: Often used in construction and roadwork settings for its standout effect against green or grey backgrounds.
  • Fluorescent Green: Popular in certain industries for its distinct visibility in various environments.

2. Colour Selection Based on Industry Needs

Construction and Roadwork: Bright orange and yellow are preferred as they contrast well with dirt, asphalt, and machinery.

Warehouse and Logistics: Yellow and green provide excellent indoor visibility around forklifts or shelving.

Outdoor Use: Yellow is effective in forested or grassy areas, while orange is ideal for desert or open landscapes.

3. Day/Night Visibility

Hi-vis garments often combine fluorescent colours with reflective strips to ensure visibility during both day and night. Fluorescent colours enhance daytime visibility by reflecting UV light, while reflective materials ensure the wearer is visible in the dark under artificial light.

Selection Criteria for Hi-Vis Clothing

Choosing the right hi-vis clothing is essential for ensuring workplace safety, comfort, and compliance.

Here are the key factors to consider when selecting hi-vis garments:

1. Workplace Hazards and Needs

Assess the specific risks present in the work environment, such as low light, moving vehicles, or machinery.

Determine whether day-use, night-use, or day-and-night-use clothing is required.

2. Compliance with Australian Safety Standards

Ensure the garments comply with AS/NZS 4602.1:2011, which specifies visibility and design requirements for workwear in Australia.
Verify that reflective materials and colours meet the standards for the intended work conditions.

3. Type of Hi-Vis Garment

Choose from vests, shirts, jackets, pants, or coveralls based on the job role and environment.
Opt for waterproof or fire-resistant garments for specific industries.

4. Comfort and Fit

Select lightweight and breathable fabrics for hot climates or physically demanding tasks.
Ensure the fit allows ease of movement without compromising safety features like reflective strips.

5. Durability and Maintenance

Consider the durability of the materials, especially in harsh environments such as construction or mining.
Check for easy maintenance options to preserve visibility features over time.

6. Branding and Customisation

Determine whether the clothing should include company logos or designs for professional branding.
Evaluate the suitability of printing methods, such as embroidery or heat transfer, for customisation.

7. Cost-Effectiveness

Balance the budget with the quality and features required for long-term use and safety.

Types of Hi-Vis Vests

Here are different types of hi-vis safety vests:

Top-Rated, Always Trending

Unisex Hi Vis Full Zip Vest

Printed from $30.68 AUD*

Side Panel Safety Vest with Reflective Tape

Printed from $34.29 AUD*

Mens Hi Vis Zip Drop Tail

Printed from $29.73 AUD*

Class D (Day Use)

Class D vests are perfect for workers operating in bright daylight conditions. Featuring vibrant fluorescent colours like orange and yellow, they enhance visibility in environments with abundant natural light. They are lightweight and breathable, ideal for construction, landscaping, and warehousing industries, where daytime safety is a priority.

These are designed for use in daylight conditions. These vests use fluorescent colours like yellow or orange to ensure visibility in bright environments.

  • Key Features: High-contrast colors without reflective tape.
  • Ideal Industries:
    Construction and roadwork in daylight hours.
    Warehouse operations with good lighting.
    Landscaping and gardening.

Class N (Night Use)

These are designed specifically for low-light or nighttime conditions. These vests feature reflective tape, enhancing visibility under artificial light or vehicle headlights.

Key Features: Reflective tape in patterns that improve visibility at night.
Ideal Industries:
Nighttime roadwork and traffic control.
Airport ground crews.
Emergency response teams.

Class D/N (Day and Night Use)

This combines the features of Class D and Class N vests, offering high visibility in both daylight and nighttime conditions.
Key Features: Bright fluorescent colours with reflective tape for versatility.
Ideal Industries:
Mining and utilities.
Logistics and delivery services.
Railway and track maintenance.

Specialty Vests

Fire-Resistant Vests

Made with fire-resistant materials for protection in high-heat or flammable environments.
Ideal Industries: Oil and gas, welding, and firefighting.

Multi-Pocket Vests

Equipped with multiple pockets for tools, IDs, and equipment.
Ideal Industries: Surveying, engineering, and construction supervision.

Waterproof Vests

Made from water-resistant materials to keep workers dry in wet conditions.
Ideal Industries: Maritime, fishing, and outdoor construction.

Decoration Methods for Customised Hi-Vis Clothing

Customising hi-vis clothing is a great way to enhance branding and ensure team visibility. Here are the most effective printing methods tailored for hi-vis apparel:

Screen Printing for Hi-Vis Clothing

Screen printing is a popular choice for custom hi-vis garments, offering vibrant and durable designs. This method works best for bulk orders with simple logos or text, ensuring cost-effective and long-lasting results.

Heat Transfer Printing for Hi-Vis Clothing

Heat transfer printing is ideal for small quantities or intricate designs. This method uses heat to transfer the design onto the fabric, resulting in a sleek and professional finish. It’s perfect for adding reflective elements or multi-coloured logos to hi-vis apparel.

Embroidery for Hi-Vis Clothing

Embroidery adds a premium touch to hi-vis clothing by stitching logos or names directly onto the fabric. While less reflective than printed options, embroidery is durable and ideal for corporate hi-vis uniforms or branded workwear.

Digital Printing for Hi-Vis Clothing

Digital printing offers high-resolution designs with intricate details, making it a great option for vibrant, multi-colour logos. It’s best suited for smaller runs of hi-vis clothing where precision and quality are priorities.

Vinyl Printing for Hi-Vis Clothing

Vinyl printing uses cut-out vinyl pieces that are heat-pressed onto high-visibility garments. This method is perfect for adding reflective details, custom names, or numbers, and it is commonly used in industries like construction and logistics.

Uses of Hi-Vis Clothing

Hi-vis clothing is an essential safety measure across various industries, providing visibility and protection in environments where workers are exposed to risks. Below are the key applications:

Construction and Roadwork

Ensures workers are visible to drivers and machinery operators in high-traffic areas.
Protects employees working near heavy equipment or on roadside projects, reducing accident risks.

Warehousing and Logistics

Helps forklift operators and drivers easily spot workers in storage facilities or loading bays.
Improves safety in areas with restricted lighting or heavy foot and vehicle traffic.

Mining and Industrial Sites

Provides high visibility in environments with heavy machinery and low light, such as underground mines. It enhances safety for workers handling hazardous materials or operating in rugged terrains.

Emergency Services

Essential for paramedics, firefighters, and police in rescue operations or hazardous situations.
Allows quick identification of personnel in emergencies, even in poor visibility conditions.

Outdoor and Utility Work

Used by electrical, plumbing, and landscaping professionals working in open or poorly lit areas. It ensures visibility for utility crews repairing power lines or water systems in public spaces.

Events and Traffic Management

Worn by event staff, traffic controllers, and parking attendants to enhance visibility in crowded or dark settings. It also helps identify key personnel for coordination and assistance during public events.

Cycling and Outdoor Activities

Provides safety for cyclists, joggers, and pedestrians by making them visible to motorists, especially at night.

Hi-vis clothing ensures workers’ visibility and protection in industries where safety is paramount. Available in various colours, materials, and customisation options, hi-vis clothing is an essential safety tool and a way to promote your company’s brand and professionalism.

Looking to elevate your team’s safety and brand presence? At Garment Printing, we specialise in high-quality, custom hi-vis safety wear that meets all safety standards. Contact us today to get started on your custom hi-vis clothing!

  • Lisa John writer at garment printing

    Meet Lisa John, a dynamic Content Manager and Marketing Professional at Garment Printing Group. With three years of industry experience, Lisa excels in crafting compelling narratives that not only illuminate the vibrant world of garment printing but also drive engagement and growth.

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