Jacket material means the fabric used for a jacket’s shell and lining. It affects how warm, lightweight, flexible, or protective the jacket feels. Materials like nylon, cotton, fleece, or wool each offer unique performance and feel.
The best jacket fabrics include wool, leather, faux leather, denim, polyester, fleece, cashmere, cotton, nylon, ripstop, twill, Gore-Tex®, quilted insulated materials, corduroy, neoprene (scuba), and silk or satin. These materials are widely used for their quality, appearance, and versatility across various jacket styles.
-
- Wool: Nothing beats wool when you need warmth that lasts, even in damp conditions. It’s nature’s perfect insulator.
-
- Leather: The ultimate in durable protection, leather jackets block wind while developing character over time.
-
- Faux Leather: Get the leather look ethically with these animal-friendly alternatives that are surprisingly weather-resistant.
-
- Denim: The classic choice that only gets better with age, perfect for everyday wear that stands up to anything.
-
- Polyester: Light as a feather but tough enough to handle whatever weather throws at you, drying in no time.
-
- Fleece: Like wearing a warm hug, fleece provides cosy insulation without the bulk.
-
- Cashmere: The height of luxury, offering incredible softness and warmth in an ultra-lightweight package.
-
- Cotton: When you need breathable comfort, cotton’s natural fibres keep you cool and comfortable.
-
- Nylon: Built for adventure, this nearly indestructible material laughs at wind, rain and rough treatment.
-
- Twill: That distinctive diagonal weave isn’t just for looks, it creates exceptionally durable outerwear.
-
- Gore-Tex®: The gold standard for staying completely dry while remaining comfortable during activity.
-
- Quilted: Innovative construction traps heat efficiently without excessive weight or bulk.
-
- Corduroy: Those distinctive ridges aren’t just stylish, they create insulating air pockets for warmth.
-
- Neoprene: Popular in modern designs for its structural integrity and water resistance.
-
- Silk: The ultimate in lightweight luxury, perfect for boosting any evening ensemble.
These fabrics are considered the best for jackets because they offer a strong mix of wear resistance, adaptability to different climates, visual appeal, and construction quality. They hold shape well, respond effectively to stitching and layering techniques, and provide a wide range of finishes, from rugged to refined. Their ability to blend function with fashion makes them stand out in both casual and performance wear.
When selecting fabrics for outerwear, focus on key qualities like protection from wind and rain, thermal insulation, resistance to wear and tear, and ease of movement. Look for materials that suit the season in terms of weight and thickness, and consider factors such as low-maintenance care, colour retention, UV shielding, and eco-friendliness. Prioritising these features ensures outerwear that performs well in the elements while maintaining a polished look. Well-chosen fabrics improve both the lifespan and appeal of the garment.
Wool
Nothing beats wool when you need lasting warmth, even in damp conditions. It’s nature’s perfect insulator, thanks to its unique fibre structure that traps heat effectively while still allowing moisture to escape. This breathability keeps you dry and comfortable, even during long hours of wear. Wool fibres have a natural crimp that creates insulating air pockets, helping to maintain body temperature without adding unnecessary bulk.
Aside from its thermal properties, wool offers impressive shape retention, crease resistance, and natural odour control, making it ideal for jackets worn regularly in cool climates. It also drapes well, offering a tailored, polished appearance suitable for both casual and formal outerwear. From heavy-duty winter coats to refined peacoats and trench jackets, wool combines function and sophistication with long-lasting wearability. Its timeless aesthetic and ability to blend with other fabrics also make it a top choice for designers and wearers alike.
Leather
The ultimate in durable protection, leather is a time-tested material that offers strength, structure, and a bold aesthetic. Leather jackets naturally block wind, shielding the wearer in harsher conditions while offering a firm yet flexible fit. Over time, leather develops a rich patina that adds depth, texture, and individuality, making each piece truly one of a kind.
It resists wear and abrasion, maintaining its integrity for years with proper care. Leather also ages gracefully, softening with use without losing its shape or toughness. Whether styled for utility, edge, or elegance, leather jackets are a staple in outerwear that balances rugged performance with timeless appeal.
Faux Leather
Get the leather look without compromise using faux leather, an ethical, animal-friendly alternative that delivers style and practicality. Designed to mimic the texture and appearance of real leather, faux leather offers a sleek, modern finish while remaining cruelty-free. It’s also surprisingly weather-resistant, providing a solid barrier against wind and light rain.
Faux leather is lightweight, easy to clean, and often more affordable than genuine leather, making it a popular choice for fashion-conscious wearers. It holds shape well, resists fading, and comes in a variety of textures and colours to suit different jacket styles. Ideal for those seeking a stylish edge with a conscience, faux leather combines visual appeal with accessible performance.
Denim
Denim is the classic go-to for outerwear that combines rugged charm with everyday reliability. Known for its sturdy weave and timeless appeal, denim jackets are built to handle regular wear and tear while maintaining their shape and structure. What makes denim truly unique is how it softens and fades over time, developing a personalised look that reflects your lifestyle.
Its durability makes it ideal for daily use, and its casual, laid-back aesthetic works across seasons and styles. Whether layered in winter or worn solo on breezy days, a denim jacket is a staple that smoothly blends comfort, edge, and heritage. It’s a fabric that evolves with you, getting better with every wear.
Polyester
Polyester is light as a feather yet tough enough to take on unpredictable weather with ease. Known for its quick-drying properties, it sheds moisture fast, making it ideal for jackets that need to perform in wet or humid conditions. Despite being lightweight, polyester is strong, tear-resistant, and holds its shape well, even after repeated wear and washing.
It’s a low-maintenance fabric that resists wrinkles and fading, making it a practical choice for activewear, casual jackets, and performance outerwear. Its versatility also allows it to be blended with other fibres for added texture, stretch, or insulation. For those who need a no-fuss jacket that works as hard as they do, polyester is a reliable all-rounder.
Fleece
Like wearing a warm hug, fleece delivers soft, cosy insulation without adding unnecessary bulk. Made from synthetic fibres, often recycled, fleece traps body heat efficiently, keeping you warm even in chilly conditions. It’s lightweight, breathable, and quick to dry, making it a favourite for layering or wearing on its own.
Fleece jackets are incredibly comfortable and easy to move in, making them ideal for both outdoor adventures and relaxed, everyday wear. The fabric is also resistant to pilling and easy to care for, maintaining its plush feel over time. For unbelievable warmth and comfort, fleece is a go-to fabric that never lets you down.
Cashmere
Cashmere represents the height of luxury, offering unmatched softness and refined warmth in an ultra-lightweight package. Sourced from the undercoat of cashmere goats, this premium fabric feels silky smooth against the skin while delivering excellent thermal insulation. Despite its delicate feel, cashmere provides impressive warmth, making it ideal for sleek yet functional outerwear.
It drapes beautifully, resists wrinkles, and lends a sophisticated finish to any jacket silhouette. While more delicate than some other fibres, its comfiness and elegance make it a sought-after choice for high-end, cold-weather garments. For those who value comfort with a polished edge, cashmere stands in a class of its own.
Cotton
When breathable comfort is key, cotton stands out with its soft, natural fibres that keep you feeling cool and at ease. As one of the most versatile fabrics, cotton offers a smooth, non-irritating feel that works well for both structured and relaxed jacket styles. Its excellent moisture absorption makes it ideal for warmer climates or transitional weather.
Cotton is easy to care for, widely available, and suitable for dyeing, giving it endless colour and design potential. While it may not be as weather-resistant as synthetic options, its comfort and everyday wearability make it a reliable staple for casual outerwear. For jackets that feel light, fresh, and natural, cotton delivers.
Nylon
Built for adventure, nylon is a powerhouse fabric that stands up to wind, rain, and rugged conditions without missing a beat. Known for its incredible strength-to-weight ratio, it’s resistant to tears, abrasions, and water, making it a top pick for performance and outdoor jackets. Nylon’s smooth, tightly woven surface also helps block out the elements while remaining lightweight and packable.
It dries quickly, holds its shape, and resists mildew, making it especially useful for all-weather use. Whether you’re braving the bush or the city streets, nylon delivers durability, practicality, and a clean, modern finish that’s ready for anything.
Twill
Twill’s distinctive diagonal weave isn’t just a design feature, it’s a functional advantage that creates exceptionally strong and durable outerwear. This tightly woven fabric offers added resistance to wrinkles, wear, and stretching, making it a dependable choice for jackets that see regular use. The subtle texture adds visual depth and a structured feel without compromising flexibility.
Often made from cotton, polyester, or blends, twill holds colour well and provides a smooth, comfortable finish that ages gracefully over time. From casual field jackets to more refined outer layers, twill combines everyday resilience with understated style.
Gore-Tex®
Gore-Tex® is the gold standard in waterproof technology, trusted for keeping you completely dry without sacrificing the feeling of relaxation during movement. Engineered with a breathable membrane, it allows sweat and moisture to escape while blocking rain, wind, and snow from getting in. This makes it ideal for high-performance jackets used in active or unpredictable conditions.
Lightweight yet tough, Gore-Tex® stands up to the elements while offering freedom of movement and long-lasting wear. Whether you’re hiking, commuting, or braving a downpour, Gore-Tex® delivers unmatched protection with technical precision. It’s the fabric serious outerwear relies on.
Quilted
Quilted fabric uses an innovative construction method that traps heat efficiently without adding excess weight or bulk. Typically made by stitching two layers of fabric around an insulating fill, like down or synthetic fibres, it creates evenly distributed warmth that stays in place. The signature stitched patterns not only enhance thermal performance but also add a stylish, textured finish.
This design helps prevent cold spots and keeps the jacket feeling light and comfortable, making quilted outerwear a popular choice for transitional and winter-ready styles. It’s a smart balance of form and function, offering reliable warmth with a sleek, modern look.
Corduroy
Corduroy’s signature ridges, called wales, aren’t just for style; they create tiny insulating air pockets that help retain warmth. Jackets made from this textured fabric appear premium because the material combines softness with structure, giving jackets a cosy feel and a visually rich finish. The raised pattern adds durability and resistance to wear, making it suitable for everyday outerwear with a retro or rugged twist.,
Available in varying wale widths, corduroy offers versatility in both casual and refined designs. Its ability to hold shape and colour over time makes it a reliable fabric that brings warmth, comfort, and character to any jacket.
Neoprene
Neoprene is a modern, high-performance fabric favoured for its structural integrity and natural water resistance. Originally developed for wetsuits, it’s now a popular choice in fashion-forward outerwear thanks to its sleek, sculpted look and insulating properties. The thick, spongy texture provides a firm silhouette while offering moderate stretch and flexibility.
Neoprene resists moisture, holds its shape exceptionally well, and adds a tech-inspired edge to jacket designs. It’s ideal for minimalist styles that require clean lines and a bold profile. Durable and distinct, neoprene brings a contemporary feel to outerwear that stands out in both function and form.
Silk
Silk is the ultimate in lightweight luxury, bringing a smooth, lustrous finish that instantly elevates any evening ensemble. Known for its natural sheen and soft drape, silk adds elegance and fluidity to jackets, making it a favourite for refined or formal outerwear. Despite its delicate feel, silk is surprisingly strong and temperature-regulating, offering comfiness across seasons.
Its breathable nature and graceful movement make it ideal for linings or statement pieces where sophistication is key. Whether used alone or blended with other fibres, silk delivers a timeless appeal that speaks of understated opulence and amazing style.
Fabric Composition Matters
The fabric makeup of your jacket or coat directly affects how it performs, feels, and lasts. Understanding the blend of fibres used helps you choose outerwear that meets both practical needs and style expectations.
Natural Fibres
Natural fibres like wool and cotton bring comfort and a breathable feel that’s hard to beat. They regulate temperature well and offer a soft, familiar texture. When combined with synthetics, they gain added strength, weather resistance, and shape retention, ideal for outerwear that has to keep up with daily wear.
Eco-Friendly Blends
Sustainability is front and centre in today’s garment choices. Fabrics like organic cotton, recycled polyester, and plant-based synthetics allow brands and wearers to reduce their environmental impact. These materials help balance quality and conscience, catering to eco-aware consumers without sacrificing performance.
Synthetic Fibres
Synthetics such as polyester, nylon, and polyurethane bring in serious durability and performance. They’re water-resistant, resilient, and versatile across all seasons. These man-made materials are often used solo or blended to add wrinkle resistance, faster drying times, and extended longevity to jackets and coats.
Choosing the Right Fabric Weight
Fabric weight plays a key role in determining when and how a jacket should be worn. Measured in grams per square metre (g/m²), it gives you a sense of thickness, insulation, and layering potential.
Heavyweight Fabrics (450+ g/m² or 13+ oz/yd²)
When temperatures drop, heavyweight materials step in. Think dense wool, padded technical fabrics, faux shearling, and quilted constructions. These fabrics trap heat efficiently and are built to handle the cold, making them essential for deep winter outerwear.
Medium-Weight Fabrics (250–450 g/m² or 7.5–13 oz/yd²)
Perfect for in-between seasons like autumn and early winter, medium-weight fabrics include wool blends, twill, and mid-weight technical textiles. They offer more warmth and structure without being overly heavy, ideal for changeable weather.
Lightweight Fabrics (100–250 g/m² or 3–7.5 oz/yd²)
Lightweights are great for layering in warmer months or mild climates. Fabrics like lightweight cotton, linen, or nylon are ideal for spring or early autumn jackets, offering just enough coverage without the bulk.
What Material Should I Use for a Jacket Lining?
Choosing the right lining material for a jacket comes down to the jacket’s style, function, and how it’s intended to feel when worn. The lining plays a big role in comfort, structure, and overall finish, so selecting the right fabric is key. Below are some commonly used jacket lining materials and what sets each apart:,
-
- Viscose: Viscose delivers a balance of softness, breathability, and drape. It’s commonly used across both casual and formal jackets, offering a smooth finish that feels comfortable on the skin without feeling stuffy.
-
- Nylon: Nylon linings are light, moisture-wicking, and durable, perfect for sports, activewear, or outdoor jackets. They help regulate body temperature during movement by keeping moisture away from the skin.
-
- Acetate: Acetate offers a sleek, shiny appearance and a soft hand feel, making it well-suited to dressier jackets. While it lends a polished look, it’s not as robust or breathable as other options, better reserved for occasional wear or lightweight layers.
-
- Rayon: Rayon is a go-to option for lining thanks to its soft, silky feel and breathable nature. It drapes beautifully, adding a smooth finish inside the jacket without trapping heat. It’s ideal for both casual and semi-formal outerwear.
-
- Polyester: Polyester linings are known for their durability, easy care, and affordability. Available in a range of weights and textures, polyester is wrinkle-resistant and long-lasting, making it a practical choice for everyday or utility-style jackets.
-
- Satin: Satin linings add a luxurious touch, often seen in formal, evening, or premium jackets. With a high-gloss finish and ultra-smooth texture, satin enhances the garment’s interior feel. It can be made from silk, polyester, or acetate, depending on budget and purpose.
-
- Cotton: Cotton is breathable, natural, and comfortable, making it great for spring or summer jackets. It’s also versatile in terms of design, as it can be plain or printed to add a subtle pop to the inside of your garment.
How Much Fabric Do You Need to Make a Jacket?
The fabric required for a jacket depends on factors like the style, size, design details, fabric width, and whether the fabric has a pattern or directional nap. Always refer to your sewing pattern for specific yardage recommendations. As a general rule, it’s wise to buy 10–15% extra to allow for errors, design changes, or future repairs. Having a bit more is always better than falling short mid-project.
Can You Coat Fabric to Make It Waterproof?
Yes, fabric can be coated to make a DIY jacket water-resistant or waterproof. Common methods include spray-on treatments, wax coatings, and waterproofing dips—each designed to create a protective barrier against moisture. These products are easy to apply at home, but it’s important to follow the manufacturer’s directions for proper coverage and durability.
Keep in mind that waterproof coatings can change the feel and breathability of the fabric. Over time, their effectiveness may wear off with use and washing, so reapplication is often needed to maintain reliable protection against the elements.
What Is the Most Durable Fabric for a Jacket?
When it comes to durability, fabrics like scuba, polyester blends, nylon, and PU-coated materials are top contenders. These textiles are built to withstand abrasion, stretching, and harsh environmental conditions, making them ideal for outdoor, workwear uniforms, or performance jackets.
Choosing the most durable option depends on how and where the jacket will be used. For example, nylon is excellent for rugged, all-weather gear, while PU-coated fabrics offer added water resistance. Keep in mind that fabric strength alone isn’t enough; stitch quality, seam construction, and proper garment care all contribute to the jacket’s long-term resilience.
How to Choose the Right Jacket Material?
Choosing the right jacket material isn’t just about looks; it’s about striking the right balance between comfort, climate protection, and your personal style. From fabric weight to weather conditions and functionality, here’s what to consider before making your pick.
Fabric Weight: Comfort Starts with GSM
One of the first things to check when selecting jacket material is its fabric weight, usually measured in grams per square metre (gsm). Heavier materials like leather and wool, typically ranging from 500–800 gsm, offer excellent insulation, making them ideal for cold, wintry climates. These are your go-to options when warmth is a priority, especially for outerwear designed to beat the chill.
On the lighter end of the spectrum, polyester and nylon range between 100–300 gsm. These fabrics are perfect for mild or breezy conditions, ideal for windbreakers, varsity jackets, or transitional pieces you can throw on when the weather’s unpredictable. When comfort matters, look for a fabric that balances warmth and breathability, especially if you’re heading to a social event or just running errands outdoors.
Considering Climate and Usage
The local climate plays a major role in material selection. If you live in a colder region, heavyweight wool or genuine leather is a smart investment. These fabrics trap heat effectively and offer solid protection against the elements.
In contrast, for climates with light showers, wind, or humid conditions, go for lightweight and water-resistant materials like nylon or polyester, preferably under 300 gsm. They’re great for movement, moisture control, and all-day wear. For unpredictable weather, synthetic shearling blends in the 400–600 gsm range offer a mix of warmth and water resistance, making them ideal for versatile use.
Matching fabric performance to your environment ensures that your jacket isn’t just stylish, it works hard to keep you comfortable, too.
Balancing Style and Functionality
A good jacket should do more than protect; it should also reflect your personal style. Classic fabrics like denim, linen, and tweed lend a timeless feel to your look, while modern options like faux suede, neoprene, or jacquard offer a contemporary edge.
For example, a faux suede bomber jacket is a versatile piece that feels fresh and urban, and it pairs easily with a range of styles and colours. Don’t forget the lining either, materials like satin, flannel, or jersey add comfort and a touch of luxury, improving both feel and finish.
Whether you’re dressing for performance or appearance, there’s no need to compromise. Today’s materials for jackets are designed to offer style, structure, and weather-readiness all in one.
Which Jacket Materials Are Waterproof and Breathable?
When you need protection from wet weather without feeling stifled, nylon and polyester stand out as reliable options. Commonly used in outerwear for sports and outdoor activities, these materials can be treated with water-repellent coatings or laminated membranes to enhance their waterproof performance while remaining breathable.
What are the Best Jacket Materials for Customisation?
The following are the best materials used in jackets for customisation. We have also mentioned materials with limited customisation methods.
Best Materials for Customisation
- Cotton – Best for screen printing, DTG (direct-to-garment), heat transfer vinyl (HTV), and embroidery
- Polyester – Best for dye-sublimation, HTV, and embroidery
- Fleece – Best for embroidery and patches
- Twill – Best for embroidery and screen printing
- Nylon – Best for HTV and embroidery
- Denim – Best for embroidery and screen printing
- Quilted – Best for embroidery and appliqué
Limited Customisation Materials
- Wool – Best for minimal embroidery
- Leather – Best for embossing and patches
- Faux Leather – Best for embossing and patches
- Cashmere – Best for delicate, minimal embroidery
- Corduroy – Best for embroidery
- Neoprene – Best for HTV (with special adhesive); limited printing options
- Silk – Best for foil printing and light screen printing
This means rain stays out while sweat vapour escapes, keeping you dry, comfortable, and ready for whatever the weather throws your way. Look out for terms like DWR (Durable Water Repellent) or PU-coated nylon when shopping for jackets with this dual functionality.
What is the Best Jacket Material for Outdoor Activities and Sports?
For outdoor adventures or high-movement sports, you need materials that combine flexibility, protection, and comfort. Fleece is an excellent choice for insulation and breathability, especially in cool climates. Ripstop nylon, on the other hand, offers exceptional durability with minimal weight, making it ideal for windbreakers and trail jackets.
These materials are designed to move with you, resist snags and tears, and adapt to changing temperatures, making them perfect for activities like hiking, cycling, and running. Many jackets also feature mesh-lined interiors or vent panels to improve airflow during intense physical activity.
Popular Brands That Use Durable Jacket Materials
Several trusted apparel brands across Australia are known for producing jackets with high-quality, durable fabrics suited for both everyday wear and performance needs:
- AS Colour – Known for its clean cuts and durable fabric blends, perfect for casual and branded outerwear.
- Biz Collection – Offers professional and technical jackets that blend style with hardwearing materials for active use and uniforms.
- Aussie Pacific – Specialises in versatile jackets made with weather-resistant fabrics, ideal for corporate, school, and sporting applications.
What Jacket Fabric is Waterproof?
A waterproof jacket is typically made from tightly woven synthetic fabrics like nylon or polyester, which are often treated with a waterproof coating (such as polyurethane or DWR) or bonded with a waterproof-breathable membrane like Gore-Tex®. These fabrics act as a barrier against rain and moisture while still allowing internal heat and sweat to escape, keeping the wearer dry and comfortable. Some jackets also feature taped seams and water-resistant zips to enhance their waterproof performance, making them ideal for wet or unpredictable weather conditions.
